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The cyclone dust collector is the basic & most conventional mechanical way to separate the heavy dust particles from the air stream using centrifugal cyclonic/vortex effect due to tangential rotation.
This can be used where the particle size of the dust is heavy, as a primary separator to reduce the dust load on the fabric filter or dust collector & as a spark trapper in some applications.
Vayuvents PVT.LTD. company has developed a series of cyclone dust collectors where you can get maximum efficiency of dust separation with lower power consumption. This has resulted in better outlet emission, lesser load on bag filter or dust collection system, improved life of filter bags, and better recovery of product.
Vayuvents Private Limited is India’s leading Industrial Mild Steel Cyclone Dust Collector exporters.
Buy best price high-quality and superior performance and high-quality Mild Steel Cyclone Dust Collector, Industrial Cyclone Dust Collector, Dust Separators, Pulse Jet Dust Collector Systems, Cyclone Dust Collectors System, Multi Cyclone Dust Collectors, Cyclone Separator – Dust Collector from Vayuvents Private Limited one of the largest manufacturer, exporter and supplier of Mild Steel Cyclone Dust Collector in Mumbai, India.
Advantages / Features of Mild Steel Cyclone Dust Collector
Capacity to handle high-volume dust loads.
Consist of high-quality dust bags for filtration.
Compact design for simple and non-complicated processes.
Provides higher Efficiency for solving dust-emitting issues in an effective way.
Aerodynamic design of the impeller and silencer reduces the sound and vibrations of the system.
Applications of Mild Steel Cyclone Dust Collector
Vayuvents Private Limited ’ Mild Steel Cyclone Dust Collector is extensively used to separate large-density particles from industrial process exhausts with centrifugal force. Mild Steel cyclone dust collectors are primarily used as pre collectors /pre-cleaners in multi-stage industrial applications. Mild steel cyclone dust collector finds applications in several industrial applications, including cement plants, pulp, and paper plants, steel mills, petroleum coke plants, metallurgical plants and sawmills etc.
Vayuvents Private Limited is India’s leading Industrial Pulse Jet Dust Collector exporters.
Buy best price high-quality and superior performance and high-quality Pulse Jet Dust Collector, Centrifugal Fans and Blowers, Pulse Jet Dust Collection Systems – Filter Concept, Multi Cyclone Dust Collectors For Boiler Blowers, Pulse Jet Bag Filter System, Baghouse Dust Collectors India, Reverse Pulse Jet Bag Filter from Vayuvents Private Limited one of the largest manufacturer, exporter and supplier of Pulse Jet Dust Collector in Mumbai, India.
Pulse Jet Dust Collector Supplier
A Pulse Jet Dust Collector also called a pulse jet baghouse or pulse jet bag filter is a self-cleaning dry filtration system. This dust collector cleaning system removes particulate matter and dust from the surface of inner filter media with bursts of compressed air.
Advantages / Features of Pulse Jet Dust Collector
Capacity to handle high-volume dust loads.
Consist of high-quality dust bags for filtration.
Compact design for simple and non-complicated processes.
Provides higher Efficiency for solving dust emitting issues in an effective way.
Aerodynamic design of impeller and silencer reduces the sound and vibrations of the system.
Pulse Jet Bag Filter / Pulse Jet Hose Bag Type Filters are known as conventional dedusting filters. Vayuents Private Limited has developed new age de-dusting designs for this filters which gives better life of filter bags, Lower emission levels, Lower Pressure drops, lower power consumption, Higher air to Cloth Ratios with better performance levels, Lower Floor Space Requirement. Vayuvents Private Limited supplies customized bag filters on the bases of application requirements. These Pulse Jet Bag Filters are used where air-flows are in large quantity, temperatures are higher than ambient or the material to be handled is difficult.
Pulse Jet Dust Collector services What is pulse jet filter? What is the price of a pulse dust collector? Industrial PULSE JET DUST Collector Pulse Jet Dust Collector India Pulse Jet Dust Collector manufacturers
The original concept of fabric filtration started over a century back & is still valid & very practical, for the separation of solids from Air/ gas streams. Tubular Filter fabric (WOVEN & NON-WOVEN) hose bags are widely employed the world over, vertically placed within a housing. For preventing collapse under vacuum or pressure, these bags are retained by metal cages fitted with venturies.
Pulse Jet Baghouses
Baghouse are the most versatile dust collector style and can be used in all applications. Baghouse collectors with traditional bag filters are preferred for applications with larger or mixed range of dust particle sizes, heavier dust loading, fibrous/sticky dusts or higher temperatures (normally up to 550F, in some cases up to 750F with specialty fabrics). The filters in baghouses have a much longer useful service life compared to cartridges and can handle much harsher applications.
We manufacture several styles of pulse jet baghouses to fit different applications and customer preferences.
In most cases, we recommend our top entry baghouse lines. These models allow for quick and easy access to the snap band filter bags, and allow for easy removal of individual bags without having to remove others. Our top entry models come with the option for top hatch access or an enclosed walk-in plenum.
We also offer bottom access baghouses (also called bottom/side loading) for use in applications with limited overhead clearance.
Additionally, our top and bottom load units are also available in special configurations such as bin vents for use on silos, mixers, etc., as well as square, round or rectangular layout and high inlet options for overcoming high interstitial velocity (can velocity) issues.
Designed and Built to Meet Your Requirements
All too often we see users that are sold a unit that is the wrong kind or is undersized by disreputable sales reps. They do whatever it takes to get the sale, even if it means selling the wrong kind of unit or undersizing it in order to underbid everyone else. Sadly, in the long run these tactics end up costing the end user far more than the minimal discount they received. (See article: How to Avoid Undersizing a Baghouse Dust Collection System)
we pride ourselves on “providing our customers with solutions not just products”. This means that we will use our experience to offer you what we know will work best for you, both in the short term and the long term. We will never quote you an undersized system just to undercut other vendors, nor will we propose old, outdated dust collection technology like many other OEMs and sale rep organizations.
Pulse Jet Dust Collector
Dust Separating Unit
Pulse Jet Dust Collector System
Pulse Jet Type Dust Collector
Food Industry Pulse Jet Dust Collector
Pharma Industry Pulse Jet Collector
portable dust collector
cartridge filter dust collector
Cyclone Dust Collector - Modern Filtration System
As various production activities occur in an industrial setup, one device that is of utmost importance is a cyclone dust collector. Using this equipment is best as it offers an affordable solution to various types of dust collection issues. The machine is heavy duty and can be used extensively to carry out dust collection activities, quickly, conveniently. It is useful in applications of 300 to 85000 cfm. The cone section of the collector can be removed for easy dust collection.
Qualities Of Cyclone Dust Collector
If you look into the operations of the dust collectors, you will find that it carries out dust collection in two stages. In the first stage it collects all the large dust particles and in the second it collects all the fine dust particles. This machine makes use of centrifugal force to collect the dust and direct it towards the bottom of the bin. This machine can also be customized according to client requirements, wherein features such as dust density, type of dust etc can be designed according to their specifications.
It works in two stages one wherein the main air is pulled downwards which carries with it coarse dust, from the inside of the machine an inner air flow is generated that moves forward to carry fine dust particle, which is then captured by the filters that is attached to the machine’s outlet using a centrifugal fan. Its most common application is in grain and woodworking industries wherein there is a lot of fibrous dust that needs to be removed. They are low maintenance standalone machines that do not need compressed air for cleaning purposes.
In an industrial environment, wherein production is occurring around the clock, you will be in need of a machine that can help to keep the air clean. Various manufacturing activities will certainly give rise to heavy air pollution, making the environment unsafe for workers. The dirty dusty particles surround the environment and employees are directly exposed to it. As a result, they can get many health problems, so to keep them active and productive the Vayuvents Private Limited cyclone dust collector is needed to provides them a means for keeping the place clean and normal.
Cyclone dust collectors are also sometimes referred to as cyclone separators. They are primarily used to remove heavier density particles. The cyclone dust collector system uses centrifugal force to collect and direct dust towards the collection bin which is positioned at the bottom. Vayuvents® offers a wide range of cyclone dust collectors, details of which can be found in the technical specifications tab below. We also can manufacture customized cyclone dust collector systems depending on the flow criteria, density of the dust, anticipated dust quantity, type of dust, etc.
Pulse Jet Dust Collector – Strong Filtration System For Use In Large Industrial Environment
A pulse jet dust collector is a type of suck and filter machine, wherein dust is collected from dust laden air that has been pulled into it and clean air is then discharged. In an industrial environment, it is vital to have clean surroundings and this device is used for this purpose. In industries, various work processes or production activities can result in dust spreading in the air. Cleaning it up cannot be done easily leading to poor working conditions. It is in such situations that using a dust collector becomes important.
What Is The Benefit Of Using Pulse Jet Dust Collector?
In the pulse dust collector, impure air passes through an inlet. It moves through various filter cartridges which trap the dust as air passes through them. Clean air is then sent out through the outlet and it is air that has undergone so many types of filtration processes that it comes out breathable. This device is easy to handle, install and also remove. It has very good filtration efficiency, so even the finest of dust particles will be trapped and only clean air is sent out. it is possible to select exact the filters needed for a particular usage. Accessories for this device can be made available to customers according to their needs.
In an industrial environment which are dust laden, people working in it need a lot of assistance in getting clean working surroundings. In this context the Vayuvents Private Limited pulse jet dust collector is the best option because it offers quick relief from dusty environments, giving surroundings in which work can be done normally. It draws dust laden air into it, cleans the air and then discharges it into the environment. This simple process work effectively to remove some of the worst types of dust present in air, all the dust that has been collected by the filter should be then cleaned so that the system works efficiently.
Some of the many places in which it can be used include plants, warehouses, commercial environments, factories etc. It enables such places to meet quality safety requirements and also to adhere to the EPA emission rules. It is a strong durable machine that is capable of working for long hours without breakdown or failure. Examples of places where you can see this device being uses include processing plants, fabricated shops, grain mills etc, where there is the constant presence of particulate matter. Filter Concept is manufacturer of Pulse Jet Dust Collection system that caters to various industries’ requirement for air quality improvement and enhancing the quality of air released by collecting dust and other impurities from air or gas by removing particulate matter from the air and environment. We are a manufacturer of highly customized units with customized ducting solutions along with our dust collectors for your specific dust collection and application requirements.
Operation-
The dirty or contaminated air enters the dust collector through the inlet and passes through a number of filter cartridges/bags (before the contaminated Air passes through the Filter Bag/Cartridge; baffle plate works as a protecting layer to control/retain heavy particles, which protects filter bags/cartridges to get in touch with heavy particles and damage caused by it) which retains the dust particles on the exterior surface while allowing clean air to pass through the outlet. As the collector operates, the collected dust begins to form dust cake, which eventually diminishes the porosity of the filter cartridges. As the pressure drop increases the ventilation volume of the collector decreases.
To maintain a moderate pressure, drop, the cleaning cycle is employed to provide continuous cleaning of the filter Bags/cartridges. The cleaning system consists of a solenoid valve and time controller, which actuates Solenoid Valve and the Compressed Air Header. These Compressed Air Header momentary burst or pulse of high pressure compressed air through the blow pipe into the filter tube. This Pulse of air creates reverse flow of air, which expands the filter cartridges to remove the collector dust.
The cleaning procedure occurs on a row‐by‐row basis therefore only a fraction of total filter air is interrupted for cleaning allowing continuous ventilation.
The dust cake when pulsed from the filter cartridges falls directly into the bucket at the bottom where it is removed.
Features and Benefits -
• Easy to operate and Handle.
• Easy to install & remove.
• Low consumption of compressed air (for cleaning).
• High Filtering efficiency even for the finest dusts.
• Filter media selection as per application.
• Accessories as per client’s request.
Applications -
• Pharmaceuticals
• Powder & Coating
• Chemicals
• Cement
• Metals & Minerals
• Steel & Power